High - accuracy Automated Powder Coating Assembly with Plasma Pretreatment for Metal Products
Automated Powder Coating Assembly Overview:
This automated powder coating assembly features plasma pretreatment, improving powder adhesion on metal surfaces by 40%. The precision - controlled powder spraying system can achieve a coating thickness tolerance of ±1.5μm. With a production capacity of 800 - 1200 medium - sized metal parts per hour, it's highly productive. Its compact yet sturdy structure fits into existing production lines easily. Ideal for metal hardware, automotive body parts, and metal pipes, it provides a long - lasting, corrosion - resistant coating.
Partial parameter description of Automated Powder Coating Assembly :
Fully automatic recovery powder cabinet
The powder spraying system consists of:
It is composed of fully automatic recovery powder spraying cabinet, large cyclone recovery system, air supply center, automatic spraying reciprocating machine, manual spraying, secondary powder recovery system, automatic spray gun and manual powder spraying gun
The features of the cyclone quick color changing spray booth system:
Overall solution description:
1. This is a set of large cyclone two-stage powder recovery system, powder recovery efficiency is high, reduce costs, equipment is durable.
2. To facilitate hand spraying, the world's most advanced external hand-spraying platform has been adopted. This design allows operators to closely approach the workpiece for observation and spraying of hard-to-reach areas, while also enhancing the comfort of the operating environment. By moving the hand-spraying port outside the spray booth, the internal length is shortened, making it easier to clean.
3. The cyclone adopts European technology, and the single separation rate can reach more than 97%.
4. The back filter adopts blowback filter element recovery, which is highly efficient and low noise.
5. The equipment is equipped with automatic recycling and powder screening system to ensure the normal pollution-free circulation of powder.
6. The bottom of the spray room adopts a flap mechanism and a pulse air flow automatic cleaning system to ensure the timely recovery of excessive powder.
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automated Powder Coating Assembly :
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automated Powder Coating Assembly:
| Fully automatic powder coating line: three-phase 380V/50Hz |
| The total power demand is about 125KW/H |
| Suspended conveyor | 4KW * 2 units =8kw |
| Pre-oil removal | 2.2KW*1 |
| The swimming type main oil removal | 3KW * 10 ultrasonic units |
| Water spray | 2.2KW*7 sets = 15.4KW |
| Conveyor belt | 0.75KW*2 sets =1.5kw |
| Smoke exhaust | 7.5kw |
| The circulating fan of the drying furnace | 7.5KW * 1 unit |
| Power of circulating fan in curing furnace | 5.5KW * 2 units =11 |
| The fan of the powder cabinet | 30kw |
| Air compressor 50 HP 37kw (installed by customer) |
| Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface |
| 2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine |
Our typical customers:
Company profile :
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.
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